AG and R Panel Roll Forming Machine for USA Market

Looking for a high-performance, efficient, and reliable solution for metal roofing sheet production? Our Double Layer Roof Sheet Roll Forming Machine is specifically designed for the USA market, making it the perfect choice for manufacturers seeking high-speed, precision roofing panel production. This advanced machine can produce two types of roof profiles on a single system, with the upper layer forming AG panels and the lower layer producing R panels—two of the most widely used roofing profiles in the USA.

Key Features of Our High-Speed Double Layer Roll Forming Machine

1. Dual-Profile Production with Enhanced Efficiency

Our double-layer roll forming machine combines two machines into one compact system, allowing you to produce both AG and R panels with a single piece of equipment. This space-saving design optimizes your production line, reducing equipment costs while increasing overall output capacity.

• Top Layer:Designed to produce AG panels, which are widely used for agricultural, residential, and commercial roofing applications.
• Bottom Layer:Forms R panels, popular for industrial and warehouse roofing.
• Seamless Profile Switching:The machine allows for quick and easy switching between the two profiles, making it ideal for high-volume production environments.

 2. High-Speed Operation – Boost Productivity

Equipped with a powerful servo motor and an optimized transmission system, this machine offers production speeds of 0-30m/min, which is twice as fast as conventional models. This increased speed helps you meet large orders faster while reducing production time and labor costs.

 3. Advanced Motor Shearing Technology for Faster, Consistent Cutting

Unlike traditional machines that use hydraulic shearing, this model is equipped with a motor-driven electric cutting system, offering several key benefits:

• Faster Cutting:Electric motor shearing is significantly faster than hydraulic cutting, enhancing production speed and efficiency.
• Consistent Performance:Hydraulic shearing power can fluctuate with temperature changes, while motor shearing remains consistent, delivering precise, clean cuts regardless of ambient temperature.
• Lower Maintenance:Electric shearing systems require less maintenance compared to hydraulic systems, reducing downtime and operational costs.

 4. Precision Engineering for Superior Quality

Our roll forming machine is built with premium-grade materials and precision engineering, ensuring durability, stability, and long-term performance.

• Forming Stations:

• 19 stations for AG paneland 19 stations for R panel, ensuring accurate and consistent profile formation.
  • Rollers:
• Made of high-grade 45# steel, CNC-machined, and coated with hard chromefor enhanced wear resistance and longer lifespan.
  • Shafts:
• Φ80mm solid shafts, constructed from heat-treated 45# steel, providing superior strength and stability during high-speed operation.
  • Cutting Blade:
• Made of Cr12Mov steelwith quenched treatment for improved hardness, ensuring clean and accurate cuts.

5. Powerful and Stable Performance

• Servo Motor Drive System:

• Powered by a 5kW Yaskawa servo motor, the machine ensures smooth, stable, and precise performance, even under high-speed operations.
  • Transmission System:
• Utilizes a double chain transmissionmethod for smooth, stable material feeding and forming.
  • H-Beam Frame:
• The machine’s main frame is constructed with a 350mm H-beam structure, ensuring stability, durability, and resistance to deformation during long-term use.

6. User-Friendly Design for Easy Operation and Maintenance

• Simple Profile Switching:
  • The machine features an intuitive control system that makes switching between AG and R panels quick and easy.
• Fully Covered Safety Design:
  • The machine is equipped with a full safety cover, ensuring a secure working environment. The sliding cover design provides easy access for maintenance and adjustments.
• Low Maintenance Requirements:
  • The use of motor shearing and premium-grade materials minimizes wear and tear, reducing the need for frequent maintenance.

✅ Technical Specifications:

• Raw Material Width:1066mm and 1090mm (widely used in the USA roofing industry)
• Forming Speed:0-30m/min, ideal for large-scale production
• Voltage:220V / 50Hz / 3-phase power supply
• Transmission:Double chain transmission for stable and consistent performance
• Main Motor:5kW servo motor (Yaskawa)
• Frame:350mm H-beam structure, ensuring stability and durability
• Cutting Blade Material:Cr12Mov steel, quenched for hardness and precision cutting
• Driving Method:Motor-powered drive system with a 5.5kW motor
• Cover:

• Full protective cover for enhanced safety
• Sliding cover designfor convenient access and maintenance

Why Choose Our AG and R Panel Double Layer Roll Forming Machine?

✔️ Optimized for the USA Market:

• Specifically designed for USA-standard AG and R panels, which are widely used for commercial, residential, and industrial roofing applications.
• Supports popular raw material widths of 1066mm and 1090mm, making it compatible with standard steel coil sizes.

✔️ Superior Efficiency & Cost Savings:

• The dual-layer design allows you to produce two profiles with a single machine, reducing equipment costs and increasing production capacity.
• Faster cutting speeds and motor-driven shearing reduce production time, boosting efficiency.

✔️ Durable, Long-Lasting Performance:

• Built with high-quality steel components, hard chrome rollers, and precision-cut shafts, ensuring longevity and minimal wear.
• Low maintenance requirements reduce downtime and operational costs.

✔️ Temperature-Resistant Shearing:

• Unlike hydraulic shearing, which is sensitive to temperature changes, motor shearing maintains consistent performance in all conditions.

✔️ User-Friendly Operation:

• Easy-to-use control panel and seamless profile switching make the machine ideal for high-volume production lines.

Applications:

• Metal Roofing Manufacturers: Produce AG and R panels for residential, agricultural, and commercial roofing.
• Steel Fabrication Companies: Expand your product range with efficient, high-speed panel production.
• Roofing Material Suppliers: Meet the high demand for USA-standard profiles with faster production capabilities.