Zhongtuo, a leading manufacturer of roll forming machines, has successfully shipped a CZ purlin roll forming machine and a Metal Floor Decking Machine to a valued customer in the United States. These machines were independently developed and manufactured by Zhongtuo, strictly adhering to North American certification standards to ensure compliance, safety, and superior performance.
Installation and Commissioning by Expert Engineers
To guarantee seamless integration and optimal performance, Zhongtuo’s experienced after-sales engineer, Mr. Han, personally traveled to the customer’s factory for installation and commissioning. His on-site expertise ensured the stable operation of both machines, allowing the production line to run efficiently right from the start. The customer appreciated the professional service and meticulous attention to detail provided during the setup process.
Advanced Features of the Metal Floor Decking Machine
Zhongtuo’s Metal Floor Decking Machine is designed for high-speed, precise, and durable panel production. It comes with several advanced components to enhance efficiency and ease of operation:
- 10-Ton Hydraulic Decoiler – Ensures smooth and continuous material feeding.
- 32 Roll Forming Stations – Guarantees a perfect forming process with minimal deformation.
- 12-Meter Automatic Stacker – Improves production efficiency and reduces labor costs.
- Servo Control System – Provides precise control over the entire production line.
- Maximum Working Speed of 50m/min – Enables high-speed production with minimal downtime.
This intelligent roll forming solution allows just one operator to manage the entire system, significantly reducing manual labor while maintaining high productivity.
Precision Embossing System for Superior Decking Panels
The embossing system of the Metal Floor Decking Machine is equipped with an adjustable brake mechanism and gear transmission, ensuring clear and precise patterns on the deck panels. This system supports material thicknesses up to 1.5mm, which enhances the strength and durability of the final products.
Additionally, the hydraulic cutting system utilizes a heated frame structure, improving cutting accuracy and optimizing material feeding. This innovation significantly enhances the automatic stacking efficiency, reducing material waste and ensuring high-quality output.
High-Efficiency CZ Purlin Roll Forming Machine
Alongside the Metal Floor Decking Machine, the CZ Purlin Roll Forming Machine was also delivered and installed. This machine is engineered to produce high-strength CZ purlins with a fully automated purlin size adjustment system. Some of its key features include:
- Automatic Width and Height Adjustment – Enables quick transitions between different purlin specifications without manual intervention.
- Hydraulic Punching and Cutting System – Ensures clean and precise cuts with minimal material waste.
- Heavy-Duty Frame Structure – Enhances durability and reduces vibration during operation.
- High-Speed Production Capacity – Capable of reaching high output levels to meet growing market demands.
Customer Satisfaction and Performance Feedback
After rigorous testing and adjustments by Mr. Han, both the Metal Floor Decking Machine and the CZ Purlin Roll Forming Machine were successfully put into full-scale production. The customer was highly impressed with the high efficiency, stability, and intelligent automation of Zhongtuo’s roll forming equipment. The ability to maintain a fast production speed while ensuring precision and durability was a significant advantage for their manufacturing operations.
Zhongtuo’s commitment to quality and exceptional after-sales support were also highly praised. The seamless operation of these machines has helped the customer increase production efficiency, reduce labor costs, and optimize material utilization, making their investment in Zhongtuo’s technology highly rewarding.
Why Choose Zhongtuo Roll Forming Machines?
1. Industry-Leading Technology
Zhongtuo integrates cutting-edge servo control systems, hydraulic mechanisms, and automated stacking solutions to provide roll forming machines that deliver precision, speed, and durability.
2. Compliance with North American Standards
Every machine is built to meet North American safety and quality regulations, ensuring reliability and compliance with industry standards.
3. Expert Installation & Training
Zhongtuo’s engineers, like Mr. Han, offer on-site installation, training, and commissioning, ensuring customers get the most out of their machines.
4. Customizable Solutions
Zhongtuo provides fully customizable roll forming solutions to meet specific production needs, whether for CZ purlins, floor decking panels, roofing sheets, or other structural components.
5. Comprehensive After-Sales Support
With a dedicated after-sales service team, Zhongtuo offers ongoing technical support, troubleshooting, and maintenance services to keep machines running smoothly.