Full Automatic Metal Steel Door Frame Making Machine
A door frame making machine is an advanced production solution designed to transform steel coils or sheets into high-quality door frames. This fully automatic machine streamlines the manufacturing process, incorporating hinge punching and bending holes to eliminate the need for welding. The result? A durable, perfectly formed door frame ready for quick bending and hassle-free installation.
Production Line Composition
The door frame making machine comprises five key components that work together for a smooth and efficient manufacturing process:
- Decoiling
- Punching Holes
- Cutting to Length
- Roll Forming Device
- Receiving Table
Each component plays a vital role in ensuring the final product meets the highest standards. Let’s explore these parts in detail:
Part 1: Manual Decoiler
- Capacity: 3 tons
- Coil Inner Diameter: 450-550mm
- Adjustable Coil Width: As per the profile drawing
The manual decoiler ensures smooth feeding of the steel coil, setting the foundation for precise manufacturing.
Part 2: Hydraulic Pre-Punch Device
- Punch Stations: 4 sets (3 for holes, 1 for notches)
- Punch Type: Hydraulic punch
- Power: 22 kW
This pre-punch device delivers accurate holes and notches, critical for hinge placement and bending. Its hydraulic mechanism guarantees efficiency and consistency.
Part 3: Hydraulic Pre-Cutting Device
- Cutting Type: Hydraulic cutting
- Cutting Blade Material: Cr12 with quenched treatment
- Power: 5.5 kW
Precision cutting ensures that each door frame meets the exact length requirements, reducing material waste.
Part 4: Main Roll Forming Machine
- Shaft Material: 45# steel with quenched treatment
- Shaft Diameter: 70mm
- Roller Stations: 18 stations
- Roller Material: 45# steel with chrome plating
- Motor Power: 5.5 kW
- Speed: 0-10m/min
- Transmission: Gear and chain
- Voltage: Customized
The roll forming machine is the heart of the production line, shaping the steel into a durable and precise door frame.
Part 5: Finished Product Receiving Table
- Length: 3 meters
- Quantity: 2 sets
This receiving table ensures that finished door frames are handled and stored properly, maintaining their quality until installation.
Key Advantages of the Door Frame Making Machine
- High Efficiency: The fully automatic operation ensures seamless production with minimal manual intervention.
- Enhanced Production Capacity: Its advanced design allows for high-speed operation, meeting large-scale production demands.
- Superior Finished Products: The machine creates door frames with precise bending and hinge holes, making installation straightforward and reliable.