A door frame making machine is an advanced production solution designed to transform steel coils or sheets into high-quality door frames. This fully automatic machine streamlines the manufacturing process, incorporating hinge punching and bending holes to eliminate the need for welding. The result? A durable, perfectly formed door frame ready for quick bending and hassle-free installation.
Key Advantages of the Door Frame Making Machine
- High Efficiency: The fully automatic operation ensures seamless production with minimal manual intervention.
- Enhanced Production Capacity: Its advanced design allows for high-speed operation, meeting large-scale production demands.
- Superior Finished Products: The machine creates door frames with precise bending and hinge holes, making installation straightforward and reliable.
Production Line Composition
The door frame making machine comprises five key components that work together for a smooth and efficient manufacturing process:
- Decoiling
- Punching Holes
- Cutting to Length
- Roll Forming Device
- Receiving Table
Each component plays a vital role in ensuring the final product meets the highest standards. Let’s explore these parts in detail:
Part 1: Manual Decoiler
- Capacity: 3 tons
- Coil Inner Diameter: 450-550mm
- Adjustable Coil Width: As per the profile drawing
The manual decoiler ensures smooth feeding of the steel coil, setting the foundation for precise manufacturing.
Part 2: Hydraulic Pre-Punch Device
- Punch Stations: 4 sets (3 for holes, 1 for notches)
- Punch Type: Hydraulic punch
- Power: 22 kW
This pre-punch device delivers accurate holes and notches, critical for hinge placement and bending. Its hydraulic mechanism guarantees efficiency and consistency.
Part 3: Hydraulic Pre-Cutting Device
- Cutting Type: Hydraulic cutting
- Cutting Blade Material: Cr12 with quenched treatment
- Power: 5.5 kW
Precision cutting ensures that each door frame meets the exact length requirements, reducing material waste.
Part 4: Main Roll Forming Machine
- Shaft Material: 45# steel with quenched treatment
- Shaft Diameter: 70mm
- Roller Stations: 18 stations
- Roller Material: 45# steel with chrome plating
- Motor Power: 5.5 kW
- Speed: 0-10m/min
- Transmission: Gear and chain
- Voltage: Customized
The roll forming machine is the heart of the production line, shaping the steel into a durable and precise door frame.
Part 5: Finished Product Receiving Table
- Length: 3 meters
- Quantity: 2 sets
This receiving table ensures that finished door frames are handled and stored properly, maintaining their quality until installation.
Why Choose a Full Automatic Door Frame Making Machine?
A door frame making machine is a game-changer for manufacturers in the steel and construction industries. By automating the production process, it not only saves time and labor but also enhances product quality and consistency. The inclusion of bending and hinge holes simplifies installation, reducing time and effort on the construction site.
With high production capacity and precision engineering, this machine is an ideal investment for businesses looking to scale their operations while maintaining top-tier product standards.
