The B-Deck Roll Forming Machine is designed to manufacture B-Deck metal decking, a widely used structural decking solution. B-Deck panels are known for their lightweight, strong, economical, and easy-to-install features, making them ideal for construction projects that require both strength and sustainability. B-Deck is commonly used for applications such as flooring, siding, and roofing.
Types of B-Deck:
- B Roof Deck: A composite metal floor deck panel designed to have concrete poured over it.
- B Floor Deck: Primarily used for flooring purposes, offering excellent durability and load-bearing capacity.
Both types of B-Deck share identical dimensions, including:
- 36” coverage
- 1.5” rib height
B-deck Roll Forming Machine Features and Components
Feeding Device
- 2 Rollers: Designed to reduce friction during material feeding and prevent surface scratches.
- Stainless Steel Rollers: Ensure smooth material flow and protect the material surface from damage.
- Adjustable Feeding Width: The hand wheel allows for precise control of feeding width, enhancing feeding accuracy.
Roll Forming Device
- High-Quality Rollers: Made from GCr15 steel with HRC 58-60 hardness for enhanced durability and long service life.
- Stable Roller Installation: Each roller is numbered and equipped with keynotes, ensuring stability on the shaft.
- Heavy-Duty Frame: The machine features a robust frame made from thick materials, ensuring exceptional stability during operation. Additionally, diagonal bracing is added for extra stability.
Automatic Shearing System
- Durable Cutter: Constructed from GB-Cr12 steel and heat-treated for long-lasting performance.
- Precise Cutting: Tolerance within ±2mm per 10 meters, ensuring accurate and consistent cuts.
- Low Noise and Safe Operation: The cutting system operates with minimal noise, providing a safer and quieter working environment.
PLC Control System
- Brand: Delta PLC (Taiwan), with an intuitive touch screen interface.
- Encoder: Omron encoder for precise control and monitoring.
- Electrical Components: Equipped with Schneider electrical components for reliable performance.
- Bilingual Operation: The system supports both English and Chinese languages (or custom options as required). Users can easily set order lengths, quantities, and other parameters, making the machine highly user-friendly.
- Easy Installation: The system features aviation plugs for straightforward machine installation upon arrival.
Hydraulic Station
- Motor: 5.5 kW for powerful hydraulic operation.
- Hydraulic Oil: Uses 46# hydraulic oil for optimal performance.
- Main Components: Includes a hydraulic tank, oil pump, two hydraulic pipes, and an electromagnetic valve for efficient and stable operation.
