Drip edge roll forming machine
Special Design Cutting Device：According to the requirements of American customers, the speed of the drip edge roll forming machine must be fast enough to ensure labor savings, so our company designed a stacker and packaging system.
Profile drawing for reference:
Drip edge is metal flashing installed at the edges of the roof to keep water away from your fascia and from getting underneath your roofing components.
Processing flow of the drip edge roll forming machine:
Decoiler-Feeding Material-Roll Forming-Servo Cutting-Automatic stacker
Raw Material:PPGI
Material Thickness: 0.46Mm
Machine Frame:20mm thick steel wall plate welding
Machine Structure:Vertical Arch Frame Structure
Material Of Rollers:GCr12 quenched
Forming stations:18 stations
Diameter of shafts:Φ70mm
Material of shafts:45# Steel Tampering Treatment, Prevent Deformed And Improve The Hardness
Forming speed:About 45m/min
Voltage:380v 50hz 3phase Or As local customer request
Transmission:Gear Transmission
Material Of Gear:20 Crmnti
Work power:11 kw
Cutting blade material:Cr12Mov quenched treatment to improve hardness
Cutting type:Hydraulic servo cutting
1.Double head 1.5T decoiler
Carrying capacity: 3 tons
Max coil width: 300mm
Feeding speed: 0-45 m/min (adjustable)
Driving motor power: 3 kw
Hydraulic motor power: 4kw
Structure: welding by the steel plates and profiled bar.
The decoiler is equipped with the brake system
2.Feeding Device
2 stainless steel rollers protect raw material surface
With hand wheels easy adjust for feeding different thickness raw material.
The platform width is adjustable by hand wheel, have the bearing inside to protect the edge of the steel sheet.
3.Roll Forming Device
GCr12 quenched, Anti -Corrosion,Increase Hardness, Ensure The Precision And Good Abrasion Performance.
Each roller has number and with keynotes, it can fix on the shaft stable
4.Transmission Device
Gear transmission,stable and no loose.
5.Hydraulic servo Cutting Device
Adopt double oil cylinder more stable than single oil cylinder.
Hydraulic motor power 5.5 kw with energy accumulator
Cutter material ：GB-Cr12 with heat treatment
Cutting length tolerance ±10m/2mm
Cutting feature ：Steady and safe working condition and low sounds
6.Principle of continuous operation
We have designed an automatic oiling device on the track to prevent customers from forgetting to maintain the machine due to busy production. This way, customers can directly add lubricating oil from the oil injection port, allowing the machine to work for a long time without worrying about sliding rail damage.
7.PLC control system
Brand
PLC brand : Delta or Siemens
Inverter brand: Delta
Low electric part: Schneider
Encoder: OMRON
Function:
Adopted aviation plugs,easy installation.
Full automatic easy operation.
Operation language:English(it can also customized language for our customer)
National coinsurance,spar parts Brand Siemens and Schneider.
8.Hydraulic station
The hydraulic oil station is equipped with 2 solenoid valves and a 5.5kw high-power motor to match the high intensity operation of the machine. The hydraulic oil station needs to add 46 # hydraulic oil. When filling, there is an oil gauge display, and the filling amount exceeds the scale of the oil gauge.
9.Automatic Stacker
Due to the special shape of the product, we have adopted a semi-automatic stacking machine, which only requires one person to operate. It also helps customers save labor costs. And the machine is equipped with a remote control, which can be pressed to turn off the machine at any time.
